I. Why Choose JC Electromagnetic Iron Remover for Baking Ingredient Purification?
Baking ingredients (such as flour and powdered sugar) require iron impurities to be ≤0.1mg/kg; otherwise, the taste will be affected and safety risks may arise. During production, equipment wear and pipeline corrosion easily introduce impurities. Traditional screens cannot remove fine iron filings, and manual sorting is inefficient.
The JC Electromagnetic Iron Remover can solve this pain point: its 3500-20000 Gauss magnetic field can adsorb fine iron filings as small as 0.01mm, meeting national standards; it adopts 304 stainless steel and food-grade sealing to prevent pollution, suitable for moisture-absorbing ingredients; it supports the processing of "dry powder + slightly wet materials" and can be seamlessly integrated into production lines to prevent secondary pollution.
II. Improved Effects After Application
Before introducing the JC Electromagnetic Iron Remover, a large-scale baking ingredient enterprise had a product complaint rate of 2.5% due to iron impurity issues. Moreover, 3 workers were required to manually sort impurities every hour, resulting in a daily labor cost of over 2,000 yuan for a single production line. After applying the JC Electromagnetic Iron Remover, three core improvements were achieved:
- Dual Improvement in Safety and Quality: The iron impurity content in baking ingredients is stably controlled within 0.05mg/kg, and the product complaint rate has dropped to below 0.3%. It successfully passed the food safety audits of chain supermarkets such as Walmart and Sam's Club, with an 18% increase in order volume.
- Optimization of Production Efficiency: Automatic iron removal replaces manual sorting, saving 2,000 yuan in daily labor costs for a single production line. The equipment operates continuously without failure for over 3,000 hours, and the frequency of shutdowns for cleaning has decreased from 3 times a day to once a week, increasing production continuity by 40%.
- Reduction in Cost Loss: It reduces the amount of raw material scrapping caused by iron impurities, saving approximately 15,000 yuan in monthly loss costs of raw materials such as flour and powdered sugar. At the same time, it avoids excessive wear of flour mills and mixers caused by iron impurities, extending the service life of equipment by 2-3 years.
III. Advantages and Features
(1) Food-Grade Safety Design and Low-Pollution Adaptation
Targeting the characteristics of baking ingredients—"directly edible, easy to absorb moisture and agglomerate"—the JC Electromagnetic Iron Remover adopts a "fully enclosed anti-adhesion structure": the inner wall of the magnetic cavity in contact with materials is coated with food-grade Teflon, preventing sticky ingredients such as flour and powdered sugar from adhering, and reducing the risk of residue and mildew; the equipment shell uses 304 stainless steel wire drawing process, which is easy to clean and meets the GMP hygiene standards of the food industry. It can be directly used in clean workshops (Class 100,000) for production to avoid cross-contamination.
(2) Low Energy Consumption and Intelligent Adaptability
Firstly, it adopts "energy-saving excitation coil + constant temperature control", reducing energy consumption by 30% compared with traditional iron removers. The surface temperature during operation is ≤40℃, avoiding deterioration or agglomeration of baking ingredients (such as cocoa powder and nut powder) caused by high temperatures. Secondly, it is equipped with an "intelligent early warning system" that can real-time monitor magnetic field strength and material flow. When the adsorption amount of iron impurities reaches the threshold, it automatically alarms and starts slag discharge. At the same time, it generates the "Daily Report on Iron Removal Effect", meeting the quality traceability requirements of the food industry and facilitating enterprise compliance management.
IV. Product Attribute Table
V. QA
Q1: Will the JC Electromagnetic Iron Remover cause the loss of nutritional components in baking ingredients during processing?
A1: No. The equipment's magnetic field only exerts adsorption force on ferromagnetic impurities and will not damage nutritional components such as protein in flour, carbohydrates in powdered sugar, and fats in nut powder. Moreover, the operating temperature is ≤40℃, avoiding nutrient loss caused by high temperatures, and can fully retain the original nutrition and flavor of baking ingredients.
Q2: Baking ingredient production requires frequent material switching (e.g., from flour to cocoa powder). Does the JC Electromagnetic Iron Remover need frequent cleaning?
A2: No frequent and complex cleaning is required. The equipment adopts a "quick-detachable magnetic cavity design". When switching materials, only the end cover of the magnetic cavity needs to be disassembled and wiped with a food-grade cleaning cloth, and the entire process takes only 5-8 minutes. In addition, the anti-adhesion coating on the inner wall of the magnetic cavity reduces raw material residue, avoiding cross-contamination of different materials and adapting to the production needs of multiple types of ingredients.
Q3: The space of existing baking ingredient production lines is compact. Does the installation of the JC Electromagnetic Iron Remover require workshop renovation?
A3: No workshop renovation is needed. The equipment adopts a "compact suspension design". The smallest model (with an inner diameter of 100mm for the medium cylinder) covers an area of only 0.5㎡ and can be directly suspended under existing conveyor belts or pipelines. The inlet and outlet ports are compatible with industry-standard DN50-DN200 food-grade pipeline interfaces. A professional team can complete installation and commissioning within half a day, with no impact on the normal production of the production line.
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